Journal of Advance Manufacturing System and Technology ISSN: 3107-8133 (Online)

Authors:- Ganesh Singh Keshav, Lalit Singh

Abstract:- A manufacturing feature is just a geometric shape plus the manufacturing information required to make the shape. A feature library is essential in the extraction of manufacturing features with their associated manufacturing information in a feature-based process planning system. However, in order to manage manufacturing information flexibly, it is necessary to create an easily modifiable feature library. A Wiki-based feature library is presented in this work.

Keywords:- Feature library, feature ontology, process planning, Wiki, Media Wiki. Manufacturing feature

Authors:-Rubina Pathak, Rohan Bhaskar

Abstract:- Control of the manufacturing processes is a highly significant function in all firms. Because this should be created by a multidisciplinary team, it will have an impact on the whole product production process. As a result, it is critical that its deployment be planned in order for it to be effective. The majority of potential problems may be avoided and manufacturing processes improved if the correct approach is employed at the right time. The goal of this article is to propose a framework for correctly controlling processes in the automobile industry by utilizing the right technique, FMEA, to detect gaps in the early stages of product and process development and prevent these gaps from occurring during regular production.

Keywords:- DFMEA, PFD, PFMEA, Control Plan, FTQ

Authors:- Avinash Saxsena, Vishal Mehta, Jagadish Kapoor

Abstract:- Nanotechnology is critical for the twenty-first century. A nanomaterial is any atomic molecule with a diameter of 1 to 100 nanometers. This review focuses on nanoparticle characterization, production, and applications. Techniques such as X-ray diffraction, SEM, EDX, TEM, DC conductivity, PSA, and TG/DTA were utilised for nanoparticle characterization. Nanoparticle characterization is required for understanding its features and applications. During nanoparticle manufacturing, we explored the physical and chemical properties of nanoparticles, such as size, shape, and chemical composition. This review also looks at nanoparticle classification. HRTEM, STEM, EELS, and EFTEM can be used to investigate the three-dimensional structures of the particles. The nanomaterial's primary applications are in biomedicine for medications, gene delivery, and cancer therapies. It is frequently utilised in television and monitor displays. It is used in food technology to protect and package food items. It has also reduced the cost of construction materials.

Keywords:- Applications Synthesis, Nanotechnology, Characterization, HRTEM, STEM, EELS, and EFTEM

Authors:-Aishwarya Chatterjee, Barun Maji

Abstract:- In today's fast-paced world, industrial sectors are already confronted with a slew of internal and external factors that impede their operations. Aside from numerous internal and external causes, other elements have evolved at a rapid speed. These considerations provide a significant challenge to all industrial firms attempting to thrive in this competitive period. Manufacturing sectors must deal with methods and strategies for dealing with all of these types of risk. Thus, risk management becomes a critical duty of any manufacturing unit. Taking these aspects into account, we have brought to light the genuine problems that have lately surfaced, and have compelled manufacturing businesses to cope with these concerns. The report goes into a comprehensive review of several elements and their impact on the manufacturing unit. The article also focuses on how manufacturing sectors may adapt to changing environments through risk management.

Keywords:-Factors, Risk Management, Manufacturing Industries.

Authors:- Swapnil Ghotake, Rajendra Mane

Abstract:-Conservation and efficient artificial equipment are vital for each manufacturing organisation. The method requires the standardisation of the maintenance infrastructure and the implementation of a systematic maintenance schedule. Condition monitoring, on the other hand, must be a part of any smart manufacturing programme that aims to increase the operational efficiency of a production system. The internet of things refers to the billions of physical objects linked to the internet across the world that gather and share data. This article provides an overview of a predictive maintenance management system for industrial equipment based on the internet of things.

Keywords:- Predictive maintenance, Internet of Things (IoT), Industrial Internet of Things (IIoT), Condition Monitoring, Industry 4.0.

Author:- Roshni Mittal

Abstract:-Technological advancements have enabled the jute industry to provide advanced textile solutions to a wide range of end consumers in many industrial sectors. Blankets, ornamental floor coverings, hand and shopping bags, handicrafts and other present novelty items are some examples of diverse jute products. Excellent advancements in the production of high-performance technical textiles such as jute-covered structural composites and automotive textiles. The potential of jute reinforced plastics has been investigated and determined to be suitable owing to jute's unique features. An huge amount of research has gone into all aspects of jute processing, beginning with novel applications such as agrotextiles, geotextiles, composites, and garments, which will increase jute demand in industrial, technical, and high-performance fabrics. The development of new goods and technologies must focus on acceptable and cost-effective solutions based on a thorough understanding of the inherent strength and capabilities of jute fibres.

Keywords:-technical textiles, automotive textiles,structural composites, agro-tech, multi-cell fibre, reinforced plastics.

Authors:-Mahima Gupta, Ronit Thakur

Abstract:- Current energy regulations address environmental concerns, climate change, and the promotion of greener energy. Because of the use of fossil fuels, air pollution has become a severe hazard to human survival. In terms of fossil fuel usage, India ranks third in the world, posing challenges to social and economic growth. The simplest way is to use vegetable oil in a CI engine, but due to their high viscosity and low volatility, direct injection of vegetable oils into a CI engine causes several operating and durability issues. This issue is solved by preheating the oil using exhaust gas in a shell and tube heat exchanger, which reduces chemical processing costs. Present experimental research on the performance, emission, and combustion characteristics of diesel and hone oil blends (D100, B20, and B40) with preheating at various loads. The above blends are compared unheated and preheated by analysing various parameters such as break thermal fuel consumption BSFC,ISFC, thermal efficacies, powers, mass emission of various gaseous pollutants species such as CO,HC,CO2 and NOx, combustion parameters such as indicated mean effective pressure IMEP,BIMEP and FMEP, and so on. A thorough investigation found that all performance criteria are greatly improved, and in the event of blending, preheating delivers comparable results to diesel injection while producing lower emissions. Preheating reduces CO, CO2, and HC emissions by 20-25 percent due to enhanced combustion, while NOx emissions increase as combustion temperature rises.

Keywords:- Biodiesel, NOx emission, IC Engine, Preheated Honge Oil

Authors: Prashant Pratap Mall, Jitender Panchal

Abstract:-Weld tensile strength was greatly impacted by welding speed and shoulder diameter in friction stir welding (FSW), but welding speed strongly affected percentage elongation. Friction stirs welding (FSW) modelling with a particular emphasis on heat generation caused by contact circumstances between the FSW tool and the work piece. The thermomechanical conditions observed during FSW differ significantly from those observed during metal welding, resulting in fundamentally distinct material flow processes and weld fault morphologies.

Keywords:-Friction Stir Welding(FSW), Thermomechanical, Welding tool

Authors: Ankita Bhagat, Prateek Gupta

Abstract: Since the release of Artificial Intelligent manufacturing, such as China's "Made in China 2025," Germany's "Industry 4.0," the United States' "Design Innovation and Digital Manufacturing," the United Kingdom's "leading technology network sand and innovation," the Netherlands' "high-end technology strategy," and other related countries' proposals in various areas, the traditional manufacturing industry has accelerated the pace of transition to Artificial Intelligent. The Artificial intelligent manufacturing sector will encourage the growth of Artificial intelligent manufacturing through information perception, network cooperation, and human-machine integration.

Keywords: Production, Artificial intelligent manufacturing, Service, Manufacturing industry

Author: Vidya Pandey, Divya Singh

Abstract: Ansys software was used to create a toroidal piston bowl. In this paper, the temperature distribution and total heat flux are provided. We begin by presenting studies on Toroidal piston and related topics by various writers. We conduct a detailed analytical examination of a Toroidal Piston utilising the Ansys programme by giving our own experiment and results later in this article.

Keywords: Piston, Heat Flux, Temperature and Boundary Condition

Author: Shreya Suresh Dhamake, Aryan Thakur

Abstract: The focus of this project is on the design and manufacture of a water body cleaning equipment. As we all know, water bodies are becoming increasingly polluted. As a result, aquatic species may mistakenly ingest surface waste particles as food, resulting in animal mortality as well as skin illnesses and respiratory ailments in humans. The water body cleaning machine is utilised in areas where waste particles has to be cleaned from the body. An operator in charge of the equipment approaches and cleans the area of waste or debris first. It is cost effective and incredibly valuable for society due to its design. It also alleviates the challenges we have in keeping our water bodies clean. India is known for its rivers, however they are becoming increasingly polluted these days. Water pollution is a big issue in water bodies; as a result of increased water pollution in the form of waste material, human, animal, and marine life are suffering. We built the water body cleaning equipment after seeing the existing state of our country's river.

Keywords: Rx-Transmitter, Tx-Receiver, food chain

Author:Subham Kumar, Ritu Aggarwal, Sonali Patra

Abstract: According to a report by reports and data, in today's fast-paced growing world, all technologies are continuously advancing in every field to improve performance. One such advancement in the manufacturing sector is additive manufacturing, which is a relatively new technology that is expected to have a market reach of 26.68 billion dollars by 2027, growing at a rate of 14.4%. The method of mixing materials to create items through layer addition from a 3D CAD model is known as additive manufacturing. It is the polar opposite of subtractive manufacturing and can yield more precise items. In this paper, we will briefly discuss the spray powder additive manufacturing process, which includes 3D printing and direct energy deposition (DED), as well as the various metals and alloys that can be used in this process, how these processes work, mechanical properties of the product, various applications, and its future use.

Keywords: 3D printing(3DP), Computer aided design(CAD), Additive manufacturing(AM), Direct Energy deposition(DED)

Author: Divya Mohanty, Abhishek Pawar

Abstract: Residual stresses are tensions that persist in a solid substance after the stress source has been eliminated. Residual stress can be beneficial or harmful. Even after external forces and temperature gradients have been removed from a body, residual stresses persist. These stressors may have a negative impact on the body's service life, compromising fatigue life and dimensional stability. Various methods for stress treatment have arisen during the last few decades, including shot peening, mechanical tumbling, and Vibratory Stress Relief (VSR). This study attempts to examine VSR as a valid stress management treatment while also examining its various variations. Residual stresses can be caused by inelastic (plastic) deformations, temperature gradients, or structural changes, among other things.

Keywords: Vibrational Residual Stress, Manufacturing, Stress Relaxation

Author: Rohit Kumar, Lucky Yadav, Ansuman Tripathi

Abstract: The purpose of manufacturing tolerancing is to determine the part's intermediate geometrical and dimensional states during the production process. These production dimensions also serve to meet manufacturing restrictions, such as machine geometrical errors, vibration, and cutting tool wear, in addition to the functional requirements specified in the definition drawing.

The placement decision has a significant impact on manufacturing costs and quality. A two-step technique has been created to circumvent this difficulty. The initial stage is determining the best possible posture. In the second stage, researchers looked at the effect of tightening the tolerance interval.

Keywords: Dispersion,  tolerance, manufacturing, position.

Authors: S. Kowshik, M. Ramesh

Abstract: Because of its superior particular characteristics to traditional metals and alloys, carbon fibre reinforced polymer (CFRP) is widely utilised in space applications, automobile sectors, aircraft, and sports equipment. Many composite manufacturing techniques are now standard, depending on the size, shape, and processing time of the result. The hot air oven and Vacuum Assisted Resin Transfer Moulding (VARTM) are low-cost production methods with good dimensional stability. CFRP reflectors were produced utilising oven curing and the VARTM method to estimate spring-back deformation in this study. The inner surface dimensions of produced reflectors were measured using 3D scanning methods at various locations. The spring-back deformation of produced CFRP reflectors is caused by the difference between the theoretical CAD model and reflector dimensions at each point. In the manufacture of reflectors, the laminate thickness and layup orientation have been studied as processing factors. The spring-back deformation of produced reflectors has been compared with various process parameters utilising oven curing and VARTM production methods. The difference in spring-back deformation % is determined to be within acceptable limits. As the laminate thickness rises, the spring-back deformation reduces.

Keyword: CAD model, VARTM production, CFRP reflectors, Spring-back deformation

Authors: Jay Joshi, Deepak Rathore, Sushmita Sharma

Abstract: One of the most common production procedures nowadays is turning. Chips are used to remove the metal. While the tool moves along the axis of rotation, the work item remains motionless (yet spins). To achieve efficient work, the CNC turning machine is regulated by a variety of process parameters and cutting circumstances. The goal of this research is to determine the relationship between process parameters and output parameters such as MRR and surface finish. Speed, feed, depth of cut, tool shape, coolant, and work material are some of the most frequent parameters that influence the processes. Analyzing these consequences also aids in the optimization of parameters for optimal performance. For solving such problems, a variety of strategies are available, with the Taguchi method being the most often utilised for optimization.

Keyword: Alloy steel, CNC Turning, Taguchi Method, MRR, Surface roughness, MADM

Authors: Prof (Dr) Nemailal Tarafder

Abstract: Textiles are used in many areas in the aerospace right from the G-suit to space shuttle. Aerospace comprises of the full spectrum of flight and the aerospace industry manufactures of the components and equipment for things that fly. Many textile developments are associated with the inside of aircraft and spacecraft components used for the different purposes. An increasing demand for textile reinforced composite structures have been noticed in the aviation industry and the reason is for the high strength/weight ratio of the products compared to other materials. The aerospace industry and manufacturer unrelenting passion enhance the performance of commercial and military aircraft is constantly driving the development of improved high performance structural materials. Highly developed speciality textiles have been developed to use in the construction of aircrafts, spacecraft, cars and ships. Nowadays tremendous growth in aerospace textiles is observed by the use of composite materials which are based on ultra strong aramid fibres.  

Keywords: space textiles, aerospace industry, spacecraft, flight suits, balloon envelope, layered structures.

Authors:-Amit Hazari, Nia Mehra, Rith Saha, Bidhisa Ghosh, Debraj Sengupta, Sayan Sarkar

Abstract:-Spot welding process is an important component in many industrial operations. The spot welding parameters are the most important factors affecting the quality, productivity and cost of welding. This paper presents the influence of welding parameters like welding current, welding time on strength of different welding joint design. Automobile industries choose resistance spot welding (RSW) for manufacturing. This paper directed towards the optimization process parameter for resistance spot welding (RSW) and simultaneously the tensile tests and the spot weld diameter were studied. The objectives of this analysis is to understand the physics of the process and to show the influence of the electrical current, weld time and the type material in resistance spot welding process.

Keywords:-Spot welding process, joint design, Automobile industries, productivity and cost of welding.

Authors: Amit Hazari, Samsul Mondal, Rajibul Sekh, Aziz Md SK, Purnendu Singha, Rajesh Biswas

Abstract:The gears are an important part of a mechanism. A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called cogs), which mesh with another toothed part to transmit torque. A gear may also be known informally as a cog. Geared devices can change the speed, torque, and direction of a power source. Making gears requires high precision to avoid backlash. The advanced machining process that can produce high precision straight gear by the use of Wire cut EDM process. This study aims to determine the surface roughness of the workpiece and optimize the effect of current and wire speed on the surface roughness of the straight gear through WEDM Process on EMS 45. The wire cut machining parameters used are 4, 6, and 8 amperes for current, and wire speed of 9, 11, and 13 mm/min. While the diameter of Wire is 0.25 mm and Brass material is used for cutting. It is shown that the if the current and wire speed is increase the surface roughness will be low and Vice versa Therefore, it can be performed on low machine parameters to produce a smooth and better  workpiece surface.

Keywords: Wire EDM, EMS 45, advanced manufacturing, Surface roughness tester

Authors : Mr. Rajeev M. Salunkhe , Ms. Divya N. Ramasamy

Abstract : The rapid evolution of manufacturing processes driven by Industry 4.0 has necessitated more effective, efficient, and immersive training methods for machine operators. Traditional paper-based manuals are often static, outdated, and hard to interpret in real-time operational contexts. Digital Work Instructions (DWIs), combined with Augmented Reality (AR), are transforming operator training by delivering dynamic, visual, and contextual information directly within the worker’s field of vision. This paper explores the design, implementation, and benefits of integrating AR with DWIs in operator training systems. It reviews the challenges, technologies involved, and real-world applications while emphasizing the resulting gains in accuracy, productivity, and safety.

Keywords: Digital Work Instructions, Augmented Reality, Operator Training, Smart Manufacturing, Human-Machine Interface

Authors : Mr. Ganesh Jangid , Ms. Swetha Narayan

Abstract : The rise of Industry 4.0 has brought significant innovations in manufacturing, particularly with the integration of smart technologies that emphasize efficiency, automation, and safety. Among these, wearable technologies have emerged as a critical element in enhancing worker safety within smart factories. These devices, embedded with sensors and connected to digital systems, provide real-time monitoring of workers' health, location, posture, and exposure to hazardous environments. This paper explores the application of wearable technologies in improving occupational safety, outlines the architecture of smart wearable systems, discusses challenges in deployment, and highlights potential future trends.

Keywords: Wearable Devices, Worker Safety, Smart Factories, Industry 4.0, Occupational Health, Real-time Monitoring, IoT

Authors : Dr. Saurabh Meena , Ms. Prathibha K.

Abstract : The evolution of the manufacturing sector has entered a transformative phase known as Industry 4.0, driven by the integration of advanced digital technologies. At the heart of this revolution are Cyber-Physical Systems (CPS), which bridge the physical and digital realms to enable smart, autonomous, and adaptive manufacturing processes. CPS incorporates embedded systems, IoT, real-time data analytics, and machine learning to form intelligent networks that revolutionize production systems. This paper provides a comprehensive analysis of the principles, applications, and transformative impact of Cyber-Physical Systems in Industry 4.0. It explores how CPS supports smart factories, predictive maintenance, autonomous decision-making, and resource optimization. The challenges associated with cybersecurity, interoperability, workforce readiness, and infrastructure are also discussed. The study concludes with insights into the future scope of CPS in achieving resilient, sustainable, and agile manufacturing systems.

Keywords: Industry 4.0, Cyber-Physical Systems (CPS), Smart Manufacturing, IoT, Automation, Digital Twin, Predictive Maintenance

Author :  Dr. Aravind S. Menon

Abstract : Furniture makers confront mounting pressure for bespoke orders with showroom grade lead times. We retrofit a legacy panel saw line with cyber physical modules—vision guided AGVs, RFID palette tracking, and service oriented workflow orchestration. The hybrid line cut design to ship lead time from 12 days to 72 hours and raised right first time rates to 97.3 %. Financial modelling projects payback in 26 months for medium volume facilities.

Keywords:  Cyber physical system; Mass customisation; AGV; Workflow orchestration; Furniture industry

Author : Ankit Deshmukh

Abstract : Composite materials have revolutionized engineering and manufacturing with their superior strength-to-weight ratios and customizable properties. However, their processing involves complexities due to heterogeneous compositions and anisotropic behaviors. As demands rise for lighter, stronger, and more durable components in aerospace, automotive, and other industries, advanced manufacturing methods and automation become essential. This paper explores key composite processing techniques such as resin transfer molding, filament winding, pultrusion, and additive manufacturing. Furthermore, it examines the role of automation technologies—including robotics, machine learning, and sensor integration—in enhancing quality, efficiency, and repeatability. It emphasizes recent innovations, challenges in automation adoption, and the future scope of integrating Industry 4.0 in composite processing.

Keywords: Composite materials, automation, resin transfer molding, filament winding, robotics, smart manufacturing, Industry 4.0, CNC, sensor integration

Author : Mr. Rajiv D. Meena

Abstract : Hybrid Manufacturing Systems (HMS), which synergize additive and subtractive manufacturing methods, represent a paradigm shift in modern production. By integrating the strengths of Additive Manufacturing (AM) like design flexibility and material efficiency with Subtractive Manufacturing (SM) techniques that offer high dimensional accuracy and surface finish, HMS addresses the limitations of both approaches. This paper explores the structure, types, operational principles, applications, and benefits of hybrid systems, particularly focusing on direct energy deposition-based hybrid machines and powder bed fusion with post-machining. The study reviews key enabling technologies, control strategies, industrial use-cases, and challenges associated with hybrid systems. With growing interest from sectors like aerospace, biomedical, automotive, and tool-making, HMS is poised to transform manufacturing by enabling the creation of complex, functional, and customized parts with reduced waste and production time.

Keywords: Hybrid Manufacturing Systems, Additive Manufacturing, Subtractive Manufacturing, Direct Energy Deposition, Advanced Manufacturing, Process Integration, Multi-material Fabrication