Robotics-Assisted Machining and Flexible Manufacturing Systems

Abstract

The rapid evolution of manufacturing industries has created strong demand for high productivity, improved quality, and flexible production capabilities. Robotics-assisted machining and Flexible Manufacturing Systems (FMS) have emerged as key enablers to meet these industrial requirements. Roboticsassisted machining integrates industrial robots with traditional machining operations such as milling, drilling, grinding, and finishing, providing enhanced flexibility, automation, and cost-effectiveness. Flexible Manufacturing Systems, on the other hand, represent an integrated approach that combines CNC machines, robots, automated material handling, and computer control to produce a variety of parts with minimal manual intervention. This review paper presents a comprehensive discussion on the principles, architectures, and applications of robotics-assisted machining and FMS. The paper highlights recent developments, system configurations, control strategies, advantages, and limitations of robotic machining compared to conventional machine tools. The role of sensors, adaptive control, and digital integration in enhancing system performance is also discussed. Industrial applications, challenges in accuracy and stiffness, and future research directions are addressed. The study aims to provide useful insight for researchers, academicians, and practicing engineers working in modern manufacturing environments.

KEYWORDS: Robotics-assisted machining, Flexible manufacturing system, Industrial robots, CNC automation, Smart manufacturing